All-in-One Vape Device Packaging Automation

Disposable vapes demand seamless integration of assembly, testing, and packaging. Yet 43% of manufacturers struggle with disconnected equipment causing bottlenecks YSTEK's Electronic Cigarette Complete Line solves this with synchronized automation from filling to freight.

Inside the Unified Workflow

Filling & Assembly:

3600 units/hour filling via linear conveyors.

4-needle fill heads ensure ±0.5% oil accuracy.

Critical Testing:

Resistance checks (4-test stations).

Button/airflow sensors.

Packaging:

Multi-layer sealing: Aluminum foil → labeled box → L-sealed shipping case.

Automated palletizing: 5×2 case stacking.

Key Innovations

Zero-Downtime Design: Module-based system (e.g., swap a bagger without stopping fillers).

Global Compliance: Meets CE, requirements via:

Weight validation (rejects underfilled units).

ROI-Focused Engineering

A Miami-based client achieved:

28800 units/8-hour shift (633,600/month).

<0.5% defect rate using our in-line drop/vibration testers.

50% faster compliance audits with embedded documentation (e.g., material safety logs).